Ferro Boron cored wire is a type of cored wire used in steelmaking that consists of a steel sheath filled with Ferro Boron powder. Ferro Boron cored wire typically contains 15-20% boron (B), with the remainder being iron (Fe). The steel sheath is engineered to melt at temperatures above the melting point of the Ferro Boron powder, ensuring a steady release and dispersion of boron into the molten steel. The Ferro Boron powder typically has a melting point of approximately 1.340 C (2.444 F).
Types of steelmaking processes: Our Ferro Boron cored wire is suitable for various steelmaking processes, including basic oxygen steelmaking (BOS), electric arc furnace (EAF) steelmaking, and ladle metallurgy. It is effective for producing high-strength low-alloy (HSLA) steels, tool steels, and wear-resistant steels.
Chemical Formula: the precise formula of Ferro Boron can vary depending on the exact composition but often approximates to Fe2B or Fe3B.
The addition of boron through the cored wire facilitates the refinement of the steels microstructure and enhances its hardenability.
Typical consumption rate: The consumption rate of Ferro Boron cored wire varies depending on the steel grade and process requirements. Typically, the usage ranges from 0.5 to 2.0 kg of Ferro Boron per ton of steel produced. We can provide specific recommendations based on your steelmaking process.

Microstructural Refinement: The incorporation of boron significantly refines the steels microstructure. Boron atoms migrate to grain boundaries and inhibit the growth of grains during cooling and heat treatment, leading to a finer and more uniform microstructure. This refinement improves the steel's mechanical properties, including strength and toughness.
Hardenability: Boron enhances the hardenability of steel by delaying the transformation of austenite into softer phases like pearlite and ferrite during cooling. This effect allows for deeper hardening of the steel, which is particularly beneficial in producing high-strength components.

The use of Ferro Boron cored wire provides economic and environmental benefits by reducing alloying material wastage, lowering emissions, and improving the overall efficiency of the steelmaking process.

The main functions of Ferro Boron (FeB) cored wire in steelmaking

1. Microstructural Refinement

Function: Boron acts to refine the microstructure of steel, resulting in smaller and more uniform grain sizes. Mechanism: Boron inhibits grain growth during heat treatment, leading to a finer and more homogenous microstructure. This refinement enhances the steel's strength, toughness, and overall performance.

2. Enhanced Hardenability

Function: Ferro Boron cored wire improves the hardenability of steel, which is crucial for achieving desired mechanical properties in various steel grades. Mechanism: Boron increases the depth and uniformity of hardening during heat treatment by slowing down the transformation of austenite into softer phases. This allows for deeper hardening and more consistent properties throughout the steel.

3. Improved Wear Resistance

Function: Ferro Boron cored wire enhances the wear resistance of steel, which is essential for components exposed to high levels of abrasion and impact. Mechanism: By increasing the hardness of the steel, boron improves its resistance to wear and abrasion. This is particularly valuable in applications involving heavy machinery and mining equipment.

4. Increased Strength. Toughness

Function: The addition of boron helps in developing high-strength steels with improved toughness. Mechanism: Boron contributes to the formation of hard phases in the steel matrix, which enhances strength without compromising toughness. This is beneficial for producing high-performance structural and automotive steels.

5. Precision Alloying

Function: Ferro Boron cored wire provides a precise and controlled method for adding boron to steel. Mechanism: The cored wire allows for accurate and uniform distribution of boron, which is crucial for achieving consistent steel properties and optimizing performance for specific applications.

6. Economic and Environmental Benefits

Function: The use of Ferro Boron cored wire contributes to cost efficiency and environmental sustainability in steelmaking. Mechanism: By reducing wastage of alloying materials, lowering emissions, and improving process efficiency, Ferro Boron cored wire supports more sustainable and economical steel production practices.

7. Versatility in Alloying

Function: Ferro Boron cored wire is versatile and can be used in a wide range of steel types and applications. Mechanism: The ability to tailor the boron content allows for the customization of steel properties to meet specific requirements, making it suitable for various applications from structural steel to specialty alloys.

Strategic Applications of Ferro Boron Cored Wire in Steel Engineering

1. High-Strength Low-Alloy (HSLA) Steels

Application: Ferro Boron cored wire is widely used in the production of HSLA steels, which are known for their high strength and good toughness.
Benefit: The addition of boron via cored wire improves the hardenability of HSLA steels, allowing for deeper hardening and better mechanical properties. This makes HSLA steels suitable for structural applications in construction and automotive industries.

2. Tool Steels

Application: In tool steel production, Ferro Boron cored wire is used to enhance the hardness and wear resistance of the steel.
Benefit: Boron increases the hardness of tool steels, which is crucial for manufacturing cutting tools, dies, and molds that must withstand high stress and abrasion.

3. Wear-Resistant Steels

Application: Ferro Boron cored wire is applied in producing wear-resistant steels used in heavy machinery, mining equipment, and other applications subject to high wear and impact.
Benefit: The addition of boron improves the hardness and abrasion resistance of these steels, extending the lifespan of components exposed to severe wear conditions.

4. Automotive Components

Application: Ferro Boron cored wire is employed in the manufacturing of various automotive components, such as gears, axles, and suspension parts.
Benefit: The precise control of boron addition enhances the mechanical properties of automotive steels, contributing to the durability, strength, and performance of vehicle components.

5. Structural Steel

Application: Ferro Boron cored wire is used in the production of structural steel for buildings, bridges, and infrastructure.
Benefit: The presence of boron improves the hardenability of structural steels, allowing for the production of high-strength, load-bearing components with enhanced resistance to deformation.

6. Specialty Alloys

Application: Ferro Boron cored wire is used in the creation of specialty alloys where specific properties such as increased hardenability, strength, or wear resistance are required.
Benefit: Tailoring the boron content allows for the development of alloys with unique properties suitable for specialized applications in aerospace, energy, and other advanced industries.

How to use Ferro Boron (FeB) cored wire in steelmaking

To use Ferro Boron (FeB) cored wire in steelmaking, your factory needs to have a Wire feeding machine that can deliver the cored wire to the ideal position in the molten steel. There are two methods of using Ferro Boron (FeB) cored wire: inner tap and outer tap:

1. The inner tap method is to feed the cored wire directly into the ladle;

2. The outer tap method is to place the coiled wire on the turntable of the pay-off device and feed it into the ladle through a catheter.

You can also control the feeding amount and speed of the cored wire by using a display counter and a speed controller on the wire feeding machine.

Where to buy high-quality Ferro Boron (FeB) cored wire and how much does it cost

If your production needs high-quality Ferro Boron (FeB) cored wire, you can check out the KADEMAR Group, which is a leading supplier of cored wires for steel industry.
KADEMAR Group supplies various types of cored wires, including Ferro Boron (FeB) cored wire, produced according to the ISO standards and the individual Customers' orders.
The price of Ferro Boron (FeB) cored wire may vary depending on the market conditions, the specifications, the quantity, and the delivery terms.
If you will contact KADEMAR Group, you can receive more professional information about Ferro Boron (FeB) cored wire. Send your request via email: export@kademar.com

CHEMICAL SPECIFICATION OF Ferro Boron (FeB) CORED WIRE

We are committed to meeting both standard and unique requirements of our customers by offering the ability to produce Ferro Boron (FeB) cored wire with various parameters tailored to specific needs. Our manufacturing process allows for precise adjustments in chemical composition, physical dimensions, and other specifications to provide the highest quality and performance for your specific applications.

Quality Control: Our Ferro Boron cored wire undergoes quality control throughout the production process. We perform tests for chemical composition, melting point, and mechanical properties to ensure consistency and purity. Each batch is tested in our certified laboratory to meet the industry standards for quality and performance.

Ferro Boron (FeB) CORED WIRE Composition

B: ............................................................. 18 %

Powder filling density:.......................... 555 gr
Wire Diameter:...................................... 13 mm
Powder weight (per coil):................... 1875 kg
Total weight (per coil): ...................... 2350 kg
Coil inner diameter: .......................... 800 mm
Coil external diameter: .................... 1150 mm
Coil height:....................................... 1150 mm
Steel thickness:.................................. 0,4 mm

Wire steel quality: Cold rolled DIN EN 10130 Grade DC 01

ADDITIONAL INFORMATION

Marking: .... drawing filler's symbols on the coil
Label: ............................. attached to each coil

Terms of delivery: FOB, CIF, CFR, CPT, DAP according to Incoterms-2010

Type of transport: ........ by truck, by container
Loading time: ......................... 5 working days

Net Weight (per coil): .................. +/- 2350 kg
Gross Weight (per coil): .............. +/- 2370 kg

Type of Cored Wire: .... horizontal and vertical

Safety measures: Use appropriate personal protective equipment (PPE).

*The precise boron content, filling density, diameters, height, thickness and lengths can vary based on specific applications and requirements.
Please contact us with your detailed requirements, and we will provide a customized quote.

Feel free to reach out with any further questions or to place an order. We are here to provide you with high-quality Ferro Boron cored wire and excellent customer service.

Technical Support and Documentation

Our export team is available to assist with any questions or issues related to the Ferro Boron cored wire. You can contact them via email at export@kademar.com. We offer pre-sale and post-sale support to ensure optimal use of our Ferro Boron cored wire.

Pre-Sale Consultation: Our export team is available to assist you before you make a purchase. They can help you determine the right specifications for your application, provide detailed information about Ferro Boron cored wire, and offer expert advice on how to optimize its use in your steelmaking processes.

Post-Sale Support: After your purchase, our export team remains available to provide ongoing support. They can assist with installation and operational guidance, to ensure that you get the most out of our product.

PACKAGE

STORAGE

Coil of Ferro Boron (FeB) cored wire is packed into a waterproof bag and fixed on a metal base. Our packaging of a Ferro Boron (FeB) cored wire has several advantages for a Customer:

Storage conditions of Ferro Boron (FeB) metal cored wire: In original packaging and dry storage is 12 months from the date of production. Storing Ferro Boron (FeB) metal cored wire has several advantages for a Customer:

1. Protection:

The waterproof bag protects the Ferro Boron (FeB) cored wire from moisture, which can degrade its quality and effectiveness.

1.Quality Assurance:

Proper storage in original packaging and dry conditions helps maintain the quality and effectiveness of the wire, ensuring optimal performance when used.

2. Easy of Transport and Storage:

The metal base provides stability, making it easier to transport and store the coil without damage.

2. Cost-Effective:

The specified shelf life of 12 months allows for bulk purchasing and storage, potentially leading to cost savings. It also reduces the need for frequent reordering.

3. Consistent Quality:

This packaging method helps maintain the consistent quality of the Ferro Boron (FeB) cored wire by preventing exposure to harmful environmental factors.

3. Consistent Results:

Proper storage conditions ensure consistent wire performance, leading to predictable and reliable results in the steel refining process.

4. Efficient Use:

Coils can be delivered either horizontally or vertically depending on the kind of the injection facility. They can always be connected for a non-stop injection.

4. Extended Shelf Life:

The wire can be stored for up to 12 months without degradation, offering flexibility in usage and inventory management.

*Customization:

Other types of packaging are available upon request including coil size, metal base, and protective wrapping. These advantages of our packaging can lead to cost savings, improved product performance, and greater satisfaction for the Customer.

5. Safety:

Dry storage conditions reduce the risk of any moisture-related damage or safety hazards.